Sorry it has been awhile since my last post. I was out of the office for awhile and came back to a massive pile of “this is THE top priority” projects to do. So here we go:
The NIST ATP Program which funds innovative R & D projects announced several LED-based awards for this year. Two of interest are the awards to Crystal IS, Inc. in NY and HexaTech, Inc. in NC. Both are working to develop efficient deep-UV LEDs. This is of particular interest because deep UV (normally referred to as UVC) is germicidal. That is to say, it can kill bacteria, certain viruses, and other contaminates. Traditionally UVC germicidal sterilizers and water purifiers use fluorescent or compact fluorescent type tubes (no phosphors are used so nothing is really fluorescing but they are the same type of lamp) mercury tubes to produce germicidal UVC at the 270nm (most effective wavelength) or 254nm (next most effective wavelength). While these traditional lamps are efficient and have a low cost to operate, they don’t like to function in cold environments and are bulky. In water purifiers that use them, they are typically encapsulated within a a chamber where the water can flow all around the tube to maximize exposure. When the lamp dies, you have to shutoff the water and dig the lamp out. If a company can produce UVC LEDs that have enough output for effective germicidal effect, it would mean that users of water purifiers and other remotely located UVC germicidal equipment would not have to change the light source nearly as often since LEDs have a typical lifetime of 20,000 hours and up although it will remain to be seen what the lifetime of a deep UV LED will be. There is also a huge potential for energy savings, particularly when multiple water purifiers are used. Municipal water treatment plants will uses 100′s or thousands of low-pressure mercury water purifiers (this number can be reduced to 10′s or 100′s if medium-pressure mercury purifiers are used) depending on the amount of water flow. Assuming the output of the LEDs is good enough and efficient enough, municipal water treatment facilities could see massive energy savings. Cost will be a big issue. right now low-pressure mercury lamps are fairly cheap, but LEDs will likely be quite expensive. They may come in at around the same price as medium-pressure lamps. Who knows. Even beyond the cost, municipal treatment plants will save massive amounts of cash on reduced maintenance costs by not having to tear down purifiers all the time to replace tubes. LEDs also function with no ill effects in cold environments so cold water rushing around them will not shorten their life. Also, fluorescent type mercury tubes don’t like to be turned off and on (it shortens their life) where LEDs don’t care. So if a plant operator needs to shut things down, it doesn’t matter. They can do it as many times as they want, it won’t shorten the LED lifecycle, although it may shorten theirs.
Anyrate, these projects are slated for a 3 year run so it will be awhile to see if anything becomes of them. I’m keeping my fingers crossed.
Here’s my last thought about deep UV LEDs: take a handful of deep UV LEDs and stick them in one of these multi-LED flashlights you see all over the place now and voila!You have an instant, portable spot tanning booth! Uh…maybe not.
Technorati Tags: leds , led modules, uv leds, deep uv leds, uv led research, deep uv led research, lighting research, ultraviolet leds, deep ultraviolet leds, ultra-violet leds, low-pressure mercury, medium-pressure mercury, uvc, uvc light source, uvc leds, mercury water purifiers, , mercury lamps, mercury water sterilizer, water purifier, uvc water purifier, germicidal water purifier, 254 nm, 270 nm, effective germicidal, germicidal light sources, germicidal leds, water treatment leds, uv water treatment, uv led water treatment, nist, n.i.s.t., nist atp, nist advanced technology program, nist technology award, Crystal IS, HexaTech
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hi, do you know where i can buy germicidal uvc led currently?because i need 2-3 units urgently for my project.
Yes, I do. The only game in town right now is Sensor Electronic Technology, Inc. (SET). SET is currently offering (commercially) deep UV LEDs (they call them UVTOP LEDs) that range from 247nm to 365 nm. The come in specialized TO cans (TO-18 and TO-39). The cans are designed as heatsinks and reflectors to optimize the output of the LED. The LEDs are available with and without flat or ball lenses. They are putting out about 0.5 mW at 20mA forward current. The big drawback here is the cost. They are almost $300.00 each in single quantities. You can take a look at them and get the PDF datasheets and pricelist on their website. Click here to check them out
UVC LED for water disinfections – Sounds great but how about the cost – the UVC LEDs in the germicidal range are very expensive due to high R&D cost.
When we could expect that the cost will drop by at leat 80% of the current one.
Thanks
SET had an exhibition booth at ISSLED 2008. I am very impressed with their line of UV products including UV LEDs in the wavelength range 240 – 400 nm, UV Lamps, Water Purifier, Fluorimeter etc. It seems they are moving to high volume manufacturing, which should help reduce their cost.
Whether to find a theme which was not discussed on one on this a blog?And that we communicate only on blog themes, and other themes are not present.
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Not that I’m totally impressed, but this is more than I expected for when I found a link on Digg telling that the info here is awesome. Thanks.
I’m very interested in using Deep UV in my prototype. It’s been a few years since the first post here and I’m wondering; whats new? Hows the R&D going? My googling is not helping me find the reasonably priced UVC LED I need.. any advice? Best Regards
Hi All,
I have some questions for Deep UV LED applications:
Is it make sense to replace the bulky and unsafe lamps by Deep UV LED?
The lamp is matured and cheap while the LED is still VERY EXPENSIVE.
How many 1mW-LED chip needed to deliver enough power for the job done as seen? A 25W-LAMP can deliver more than more than 42mW.S/cm2. I estimated at least 42 of 1mW chips, given that the 1×1 mm2 die size. Is that correct? If this is right, then it is very expensive with LED.
Hi! I was surfing and found your blog post… nice! I love your blog.
Cheers! Sandra. R.
I have been using UVC LEDs for some time since its inception or availability in 2004. They have had many hurdles to overcome. They are very promising as they are priced according to the traditional UVC lamps. It takes time as I am informed for prices to drop. There are many companies developing them for water, air, and surface purification. Many advancements have been made. I truly believe myself this is the future of all water sterilization. Well all that matters it will be very soon till you start seeing products that are viable enough to be commercialized using UVC LEDs.
Damien. Can you please send me (or place on this blog) a list of companies (you wrote – there are many) developing and making UVC-LEDs.
Thank you.
Hi. is there any update about the UVC LED price right now?
My flow rate is about 15lits/min.The dosage requirement is 400J/m2.For this how many UV LEDs is required for disinfection?.How to calculate ?.Please reply me.
im currently doing my dissertation on water sterilisation and i want to make a working model. What are the current prices of purchasing UV LEDs each (although i may need about 4. I live in the UK.
Also is there a plastic container that can block out the dangerous UV wavelengths.
Dirt cheap UV LEDs from China seem to exist now, and they have already found many applications for wholesale on the Chinese Alibaba B2B business platform:
http://www.alibaba.com/trade/search?SearchText=led+uv&Country=&CatId=0&IndexArea=product_en&sq=y.
Commodity UV LEDs seem to start at 0,03 USD/unit
Renaud, for water treatment one need to use DEEP(!) UV LED. As I understand, on http://www.alibaba.com and in other places they are still too expensive. Am I right?
Do you think it will soon be feasible to use low-power, long-life deep UV LEDs to provide sterilized drinking water in a family-level treatment system? I am researching the possibility of personal-sized water treatment options for the developing world. Thanks!
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> You have an instant, portable spot tanning booth! Uh…maybe not.
For those new to UV… this is a “definitely NOT!” Tanning rays are UVA and UVB. UVC can cause a good deal of damage to the skin and eyes. The sun’s UVC is blocked primarily by the ozone, so we have little protection built up in our skin, eyes, etc.
Cool article. When will I get the more info?
Avril Kuree
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he he ….your predictions went wrong…check out crystal IS inc..10,000 hours and .the power density is now getting comparable to that of mercury lamps
I really blog as well and I’m composing a thing
similar to this specific blog, “Deep UV Leds for
Germicidal Water Treatment? Maybe LED Development Blog”.
Will you mind in case I actuallywork with a little of your concepts?
I appreciate it ,Austin